What waste occurs in your production process?
Real top companies are the ones that succeeded in eliminating waste from their production process.
An improvement coach guides the improvement team and manages improvement projects. The improvement coach can be an internal or external employee, temporarily or permanently attached to your organization. Once the coach is assigned, the inventory starts: how well does the process run, and where are bottlenecks located? After the possible improvements have been identified, the first one can be addressed.
The improvement coach raises awareness among employees about improving, teaches them to make the improvements last and to keep you improving.
After the improvement coach has been installed he or she can start contributing to your success. A couple of conditions have to be met.
An improvement coach has to...
1. Create support
The improvement coach needs to make people want to improve. The best way to do this depends on the situation. A company that is going through hard times needs a different approach to a company that is growing too quickly. In dire situations people are inclined to go along. However, when the workload is already too high, it isn’t always easy to explain why and how more improvement is necessary. The improvement coach must be able to create support among employees in any situation.
2. Take away the fear of change
People often find change difficult. Process improvement can also be confronting: it shows all waste within processes and could quickly lead to the question: Aren’t we doing well?”
Also, differences between shifts become apparent, which can make people uncomfortable.
It’s essential for the improvement coach to convey what process improvement brings to each employee: what’s in it for me? Process improvement is about organizational growth and about making everybody’s work more enjoyable, better and more comfortable. It’s not about differences and pointing fingers.
3. Offer help
An improvement coach needs to get the ball rolling. There’s never a right moment to start change; an argument often heard. The improvement coach needs to facilitate the start of the improvement process.
4. Ensure the first improvement process is a success
Success sells, also within a company! Make sure the first improvement process is successful, however big or small it may be. Therefore, the improvement coach needs to select that first project carefully!
5. Build up, one step at a time
Customers tend to make large-scale plans; improvement processes have an ambitious scope and the start requires multiple teams. However, it’s much better to improve one step at a time. Start with a single team, turn the improvement project into a success, and let people from the initial team help other teams. Smart planning, guiding, facilitating and managing the kick-off are essential tasks for the improvement coach. Keep it manageable for all disciplines and then expand.
Cierpa has vast experience with great improvement coaches. These consultants use Cierpa Software to address both significant and small instances of waste. Cierpa loves to bring you in contact with an excellent improvement coach to help guide your improvement process. Contact us for advice or an online demo of our software.
Find out what the CCC program does for you, as a consultant or as a company!